Rotary Kiln Dryer

  • Rotary kiln: Rolled the steel plate rolled into a cylinder. Its diameter is 0.5m~3m or more, and the length is 2~50m.
  • Dispersion of materials: It is set up to make the materials fully dispersed in the dryer so that the hot air is in full contact with the materials.
  • Wheel hoop and supporting carrier wheel: It is the supporting part that bears the rotation of the cylinder, made of cast iron, steel and cast steel, and can be supported by 2 points, 3 points or 4 points according to the length of the cylinder.
  • Driving device: There are forms of friction drive, chain drive and gear drive, depending on the power.
  • Air sealing device: The rotating cylinder and the fixed part must have a seal to prevent the hot air from leaking.
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Rotary kiln dryer is a kind of dryer that handles a large amount of materials. It is widely used in metallurgy, building materials, light industry and other industries because of its reliable operation, flexible operation, strong adaptability, and large processing capacity.

Rotary kiln dryers can be applied to granular materials, but also can be used to dry viscous paste materials or materials with high moisture content by mixing with dry materials. The moisture content of the material is generally 3-25%, up to 50%, and the moisture content of the product can reach 0.5%.

Griffin Technology has improved and optimized the design of the rotary kiln dryer on the basis of absorbing advanced technology at home and abroad, which can heat or cool the paste, granular, powder and slurry materials, and can complete the operation of drying, cooling, reaction and calcination. The special mixing, crushing and excitation devices make the equipment have high heat transfer efficiency and self-cleaning function.

Material’s Flow Direction Selection

1. Concurrent flow: the material moves in the same direction as the heat-carrying fluid flow. It is suitable for the following materials.

  • The material moisture content is large, and fast drying without cracking and coking.
  • After drying, the material cannot resist high temperatures.
  • The moisture absorption of the dried material is very small.

2. Counter-current: the direction of material movement is opposite to the direction of heat-carrying fluid flow. It is suitable for the following materials.

  • The material moisture content is large, and does not allow rapid drying, so as not to cause the material to crack.
  • The dried material can be resistant to high temperatures.
  • The dried material has large moisture absorption.
  • Requires large drying speed, but at the same time requires low moisture content of the product.

Selection of Heat-carrying Fluid

If the solid material to be dried is not afraid of high temperature and is not the final product, and the intermediate process can be allowed to be slightly contaminated, flue gas can be used as the heat-carrying fluid, and a higher volumetric evaporation rate and thermal efficiency can be obtained. Such as ore, gravel, coal and calcium superphosphate, and other materials with flue gas, the fuel can be coal, oil or natural gas, etc.

If the material to be dried is not allowed to be contaminated, the air is used as the heat carrier fluid. Hot air can be obtained by steam heat exchangers or indirectly heated hot air furnaces.


Wood Chips Drying Solutions

Customer's Material & Related Parameters

Material

Wood Chips

Capacity Requirement

5000kg/h

Initial Moisture

50% (wet basis)

Final Moisture

12% (wet base)

Heat Source

Direct-fired hot air furnace

Dust Removal System

Bag dust collector

Equipment Material

Q235 Steel

Power Supply

380V 50HZ

Environment

15℃, 760mmHg, φ=80%

Rotary Kiln Dryer Configuration List

ID

Equipment Name

Models & Specifications

Material

Quantity

1. Infeed & Outfeed System

1

Wet Material Transition Bin

Q235 Steel

1

2

Feeding Screw

Φ400, 11KW

1

3

Discharge Shut-off Fan

Φ300, 4KW

1

2. Heating System

1

Coal-fired Hot Air Furnace

3 million calories

1

2

Insulation Layer

Rockwool

3

Equipment support

A3 Steel

1

3. Drying System

1

Rotary Kiln Dryer

HZG-φ3×14

Q235 Steel

1

2

Kiln Head

DN3250

Q235 Steel

1

3

Kiln Tail

DN3250

Q235 Steel

1

4

Feeding Port

Φ400

Q235 Steel

1

5

Discharge Port

Q235 Steel

1

6

Hot Air Inlet

Φ1000

Q235 Steel

3

7

Exhaust Gas Outlet

Φ950

Q235 Steel

1

8

Large Gear Ring

ZG

1

9

Pinion Gear

ZG

1

10

Drive Motor

37KW

Variable frequency control

1

11

Hard Gear Reducer

1

12

Pinion Gear, Drive Seat

Q235 Steel

1

13

Large Rolling Ring

ZG

2

14

Small Rollers

ZG

4

15

Retaining Wheel

Φ300

ZG

2

16

Roller Cover

Q235 Steel

1

17

Integral Base

Q235 Steel

1

4. Dust Removal System

1

Exhaust Air Duct

Φ1000

Q235 Steel

1

2

Bag Filter

MC-3--

Q235 Steel

1

3

Induced Draft Fan

170KW

A3 Steel

1

5. Control System

1

Control Cabinet

Standard control cabinet

Carbon steel spraying

1

2

Electrical Component

Matching set

Siemens

1

3

Inverter

Matching set

Siemens

1

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