{"id":4458,"date":"2022-04-04T15:50:42","date_gmt":"2022-04-04T15:50:42","guid":{"rendered":"https:\/\/www.griffinmachinery.com\/mesh-baeltetoerrer\/"},"modified":"2023-04-04T03:27:35","modified_gmt":"2023-04-04T03:27:35","slug":"mesh-belt-torretumbler","status":"publish","type":"product","link":"https:\/\/www.griffinmachinery.com\/da\/mesh-belt-torretumbler\/","title":{"rendered":"Mesh b\u00e6ltet\u00f8rrer"},"content":{"rendered":"

Arbejdsprincip<\/h2>\n

Mesh-b\u00e5ndt\u00f8rreren er et kontinuerligt produktionst\u00f8rreudstyr. De vigtigste opvarmningsmetoder er elektrisk opvarmning, dampopvarmning og varmluftsopvarmning. Hovedprincippet er at sprede materialet j\u00e6vnt p\u00e5 meshb\u00e5ndet. Maskeb\u00e5ndet er lavet af 12-60 st\u00e5lmaskeb\u00e5nd, som tr\u00e6kkes af transmissionsenheden for at bev\u00e6ge sig frem og tilbage i t\u00f8rretumbleren. T\u00f8rremaskinen udt\u00f8mmes fra fugtudsugningshullet for at opn\u00e5 form\u00e5let med t\u00f8rring. L\u00e6ngden af boksen er sammensat af standardsektioner. For at spare plads kan t\u00f8rretumbleren laves til en flerlagstype. 6-40m, effektiv bredde 0,6-3,0m.<\/p>\n

Hele udstyret best\u00e5r af fodringssystem, varmluftsystem, udledningssystem og fugtudledningssystem.<\/p>\n

Ladesystemet g\u00f8r, at materialerne fordeles j\u00e6vnt p\u00e5 sk\u00e6rmpladen og transporteres til t\u00f8rresektionen med en ensartet hastighed. Varmluftsystemet skal levere den varmekilde, der kr\u00e6ves til t\u00f8rring, og levere 80~120\u2103 varm luft til t\u00f8rrekammeret. N\u00e5r transportb\u00e5ndet passerer igennem, passerer den varme luft gennem materialerne p\u00e5 transportb\u00e5ndet fra top til bund eller fra bund til top, s\u00e5 materialerne kan t\u00f8rres j\u00e6vnt og til sidst udledes af udledningssystemet.<\/p>\n

Ans\u00f8gninger<\/h2>\n

Transportb\u00e5ndst\u00f8rrer er et almindeligt anvendt kontinuerligt t\u00f8rreudstyr, som kan bruges i vid udstr\u00e6kning i kemiske, f\u00f8devarer, medicin, byggematerialer, elektronik og andre industrier, is\u00e6r velegnet til t\u00f8rring af ark, strimler og granul\u00e6re materialer med god ventilation. Pasta-lignende materialer s\u00e5som filterkager kan ogs\u00e5 t\u00f8rres efter at v\u00e6re blevet dannet af en granulator eller en ekstruder.<\/p>\n

Tekniske parametre<\/h2>\n\n\n\n\n\n\n\n\n\n\n\n\n
Model<\/strong><\/td>\nDW-1.2-8A<\/strong><\/td>\nDE-1.2-10A<\/strong><\/td>\nDW-2.0-8A<\/strong><\/td>\nDW-2.0-10A<\/strong><\/td>\n<\/tr>\n
M\u00e6ngde af enheden<\/strong><\/td>\n4<\/td>\n5<\/td>\n4<\/td>\n5<\/td>\n<\/tr>\n
L\u00e6ngden af t\u00f8rreafsnittet<\/strong><\/td>\n8M<\/td>\n10M<\/td>\n8M<\/td>\n10M<\/td>\n<\/tr>\n
Tykkelse af r\u00e5materialelaget<\/strong><\/td>\n\u226460MM<\/td>\n<\/tr>\n
Driftstemperatur<\/strong><\/td>\n50-140\u2103<\/td>\n<\/tr>\n
Damptryk<\/strong><\/td>\n0.2-0.8Mpa<\/td>\n<\/tr>\n
Dampforbrug<\/strong><\/td>\n120-300kg\/h<\/td>\n150-375kg\/h<\/td>\n180-500kg\/h<\/td>\n225-600kg\/h<\/td>\n<\/tr>\n
T\u00f8rretid<\/strong><\/td>\n0.2-1.2h<\/td>\n0.25-1.5h<\/td>\n0.2-1.2h<\/td>\n0.25-1.5h<\/td>\n<\/tr>\n
T\u00f8rringsstyrke<\/strong><\/td>\n6-30kg.h2o\/\u33a1.h<\/td>\n<\/tr>\n
Udstyret<\/strong><\/td>\n11.4kw<\/td>\n13.6kw<\/td>\n12.5kw<\/td>\n14.7kw<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n\n\n\n\n\n\n\n\n\n
Model<\/strong><\/td>\nDW3-1.2-8B<\/strong><\/td>\nDW3-1.2-10B<\/strong><\/td>\nDW3-2.0-8B<\/strong><\/td>\nDW3-2.0-10B<\/strong><\/td>\n<\/tr>\n
M\u00e6ngde af enheden<\/strong><\/td>\n8<\/td>\n10<\/td>\n8<\/td>\n10<\/td>\n<\/tr>\n
L\u00e6ngden af t\u00f8rreafsnittet<\/strong><\/td>\n24M<\/td>\n30M<\/td>\n24M<\/td>\n30M<\/td>\n<\/tr>\n
Tykkelse af r\u00e5materialelaget<\/strong><\/td>\n\u226460MM<\/td>\n<\/tr>\n
Driftstemperatur<\/strong><\/td>\n50-140\u2103<\/td>\n<\/tr>\n
Damptryk<\/strong><\/td>\n0.2-0.8Mpa<\/td>\n<\/tr>\n
Dampforbrug<\/strong><\/td>\n240-550kg\/h<\/td>\n300-750kg\/h<\/td>\n350-1000kg\/h<\/td>\n400-1200kg\/h<\/td>\n<\/tr>\n
T\u00f8rretid<\/strong><\/td>\n0.2-1.2h<\/td>\n0.25-1.5h<\/td>\n0.2-1.2h<\/td>\n0.25-1.5h<\/td>\n<\/tr>\n
T\u00f8rringsstyrke<\/strong><\/td>\n6-30kg.h2o\/\u33a1.h<\/td>\n<\/tr>\n
Udstyret<\/strong><\/td>\n21.7kw<\/td>\n26.1kw<\/td>\n29.2kw<\/td>\n35.2kw<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
\n

Vores mesh b\u00e6ltet\u00f8rrerprojekter (gr\u00f8ntsager og tang)<\/h2>\n

I: T\u00f8rringsopl\u00f8sninger til dehydrering af gr\u00f8ntsager<\/h3>\n
\n

Kundens materiale og relaterede parametre<\/strong><\/p><\/div><\/div><\/td><\/tr>

Materiale<\/strong><\/p><\/div><\/div><\/td>

Gr\u00f8ntsag<\/p><\/div><\/div><\/td><\/tr>

Indledende fugt w1<\/strong><\/p><\/div><\/div><\/td>

70~80%<\/p><\/div><\/div><\/td><\/tr>

Final Moisture w2<\/strong><\/p><\/div><\/div><\/td>

12%<\/p><\/div><\/div><\/td><\/tr>

Kapacitet<\/strong><\/p><\/div><\/div><\/td>

1200Kg\/h<\/p><\/div><\/div><\/td><\/tr>

Bulkdensitet af v\u00e5de materialer<\/strong><\/p><\/div><\/div><\/td>

\u03c1=800kg\/m3<\/p><\/div><\/div><\/td><\/tr>

Materialespecifik varme<\/strong><\/p><\/div><\/div><\/td>

0.5Kcal\/kg-\u2103<\/p><\/div><\/div><\/td><\/tr>

Materialetemperatur t0<\/strong><\/p><\/div><\/div><\/td>

20\u2103 <\/p><\/div><\/div><\/td><\/tr>

Opvarmningsmetode<\/strong><\/p><\/div><\/div><\/td>

Elvarme\/kul<\/p><\/div><\/div><\/td><\/tr>

T\u00f8rretemperatur t1<\/strong><\/p><\/div><\/div><\/td>

80~120\u2103<\/p><\/div><\/div><\/td><\/tr>

Afl\u00f8bstemperatur t2<\/strong><\/p><\/div><\/div><\/td>

60\u2103<\/p><\/div><\/div><\/td><\/tr><\/tbody><\/table>\n<\/div>\n\n

1. Valg af model med mesh b\u00e6ltet\u00f8rrer til dehydrering af gr\u00f8ntsager<\/strong><\/p>\n

Beregning af varmebalance:\u00a0Tag den gennemsnitlige lokale temperatur som t0=20\u2103, luftfugtindholdet som d0=0,01Kg\/Kg t\u00f8r luft<\/p>\n

    \n
  1. N\u00f8dvendig t\u00f8r fugtighed: B=600\u00d7(80-3)\/(100-80)=2310kg\/t.<\/li>\n
  2. Varme n\u00f8dvendig til fugtfordampning: Q1=W (595+0,45t2- t0)=1392000Kcal\/h.<\/li>\n
  3. Varme n\u00f8dvendig til materialeopvarmning: Q2= W2 [0,5(1- w2) + w2](t2- t0) = 47600Kcal\/h.<\/li>\n
  4. P\u00e5kr\u00e6vet varme til systemtab: Q3= (0,15 ~ 0,2) \u00d7 (Q1+ Q2) = 220.000 Kcal\/t.<\/li>\n
  5. Massestr\u00f8mningshastighed for t\u00f8rring af varm luft: M=( Q1+ Q2+ Q3) \u00f7 [(0,24+0,45 d0)( t1- t2)-0,1\u00d70,24(t2- t0)] \u2248 121.000Kg\/h.<\/li>\n
  6. Giv total varme: Q0=M(0,24+0,45 d0)(t1-t0)=2958450K cal\/h.<\/li>\n
  7. Kontroller rimeligheden af \u200b\u200bden indstillede udsugningslufttemperatur: Udsugningsluftens fugtindhold: d2 = d1 + W vand \/ G = 0,01 + 2310\/121000 = 0,03 kg vand \/ kg t\u00f8r gas, kontroller luftentalpiens v\u00e5de diagram kan findes i den tilsvarende dugpunktstemperatur t dug = 31,64 \u2103, derefter t2 – t dug = 28 \u2103 > 20 \u2103 for at sikre, at udsugningsluften ikke kondenserer.<\/li>\n<\/ol>\n

    P\u00e5 grund af materialets beskaffenhed besluttede vi at v\u00e6lge et s\u00e6t DW5-2.25X20 femlags mesh b\u00e6ltet\u00f8rrer (hvert lag er 20m langt og 2,25m bredt).<\/p>\n

    2. Ventilatorvalg<\/strong><\/p>\n

      \n
    • Cirkulationsbl\u00e6ser: 4-72-6c-11kw Luftm\u00e6ngde: 18000m3\/t Lufttryk: 1200pa.<\/li>\n
    • Affugtningsventilator: 4-72-8C-30kw Luftm\u00e6ngde: 30000m3\/t Vindtryk: 900pa.<\/li>\n<\/ul>\n

      3. Udstyr Introduktion<\/strong><\/p>\n

        \n
      • Udstyrsmateriale: Hele udstyret vedtager st\u00e5lrammestruktur, yderv\u00e6ggen er lavet af rustfrit st\u00e5lplade og inderv\u00e6ggen er rustfrit st\u00e5l. De 1, 2, 3, 4 og 5 lag mesh b\u00e6lter er lavet af rustfrit st\u00e5l. Sprederb\u00f8jlen og beskyttelsesd\u00e6kslet p\u00e5 netb\u00e6ltet er alle i rustfrit st\u00e5l. K\u00e6den, k\u00e6dehjulet, sporet, cirkulationsventilatoren og fugtudsugningsventilatoren p\u00e5 netremmen er lavet af kulstofst\u00e5l.<\/li>\n
      • Fodringsmetode: Skruetransport\u00f8ren bruges til at l\u00f8fte materialet til det f\u00f8rste lag.<\/li>\n
      • Opvarmningsmetode: dampopvarmning, varmeveksling med kulstofst\u00e5l-s\u00f8jlefinne-radiator, temperaturen p\u00e5 hver enhed kan indstilles og styres uafh\u00e6ngigt.<\/li>\n
      • Transmissionsenhed: Transmissionsenheden har et stort reduktionsforhold, s\u00e5 t\u00f8rretiden kan kontrolleres p\u00e5 2 ~ 3 timer for at forbedre udstyrets anvendelige r\u00e6kkevidde.<\/li>\n<\/ul>\n

        4. Parametre for DW5-2.25X20 mesh b\u00e6ltet\u00f8rrer til gr\u00f8ntsager dehydrering<\/strong><\/p>\n

        \n

        DW5-2.25X20 Mesh B\u00e6ltet\u00f8rrer Tekniske parametre<\/strong><\/p><\/div><\/div><\/td><\/tr>

        T\u00f8rrende materiale<\/strong><\/p><\/div><\/div><\/td>

        Gr\u00f8ntsag<\/p><\/div><\/div><\/td><\/tr>

        Maskinmodel<\/strong><\/p><\/div><\/div><\/td>

        DW5-2.25X20<\/p><\/div><\/div><\/td><\/tr>

        Maskinnummer<\/strong><\/p><\/div><\/div><\/td>

        1 s\u00e6t
        <\/p><\/div><\/div><\/td><\/tr>

        Mesh b\u00e6ltebredde<\/strong><\/p><\/div><\/div><\/td>

        2.25m<\/p><\/div><\/div><\/td><\/tr>

        Lag af mesh b\u00e6lte<\/strong><\/p><\/div><\/div><\/td>

        5<\/p><\/div><\/div><\/td><\/tr>

        l\u00e6ngde af t\u00f8rresektion<\/strong><\/p><\/div><\/div><\/td>

        100m<\/p><\/div><\/div><\/td><\/tr>

        Antal t\u00f8rreenheder<\/strong><\/p><\/div><\/div><\/td>

        10<\/p><\/div><\/div><\/td><\/tr>

        Effektivt t\u00f8rreomr\u00e5de<\/strong><\/p><\/div><\/div><\/td>

        225 m2<\/p><\/div><\/div><\/td><\/tr>

        Indsugningslufttemperatur<\/strong><\/p><\/div><\/div><\/td>

        80~120\u2103<\/p><\/div><\/div><\/td><\/tr>

        Udst\u00f8dningstemperatur<\/strong><\/p><\/div><\/div><\/td>

        60\u2103<\/p><\/div><\/div><\/td><\/tr>

        T\u00f8rretid<\/strong><\/p><\/div><\/div><\/td>

        2 timer<\/p><\/div><\/div><\/td><\/tr>

        Maskinkraft<\/strong><\/p><\/div><\/div><\/td>

        217Kw<\/p><\/div><\/div><\/td><\/tr>

        Dimension af hovedmaskine<\/strong><\/p><\/div><\/div><\/td>

        24400X3165X4750mm<\/p><\/div><\/div><\/td><\/tr><\/tbody><\/table>\n<\/div>\n\n

        II: T\u00f8rringsopl\u00f8sninger til tang (carrageenan)<\/h3>\n
        \n

        Kundens materiale og relaterede parametre<\/strong><\/p><\/div><\/div><\/td><\/tr>

        Materiale<\/strong><\/p><\/div><\/div><\/td>

        Tang<\/p><\/div><\/div><\/td><\/tr>

        Indledende fugt w1<\/strong><\/p><\/div><\/div><\/td>

        90%<\/p><\/div><\/div><\/td><\/tr>

        Final Moisture w2<\/strong><\/p><\/div><\/div><\/td>

        12~ 14%<\/p><\/div><\/div><\/td><\/tr>

        Evne<\/strong><\/p><\/div><\/div><\/td>

        100~200 kg\/t (200 kg\/t for design)<\/p><\/div><\/div><\/td><\/tr>

        Opvarmningsmetode<\/strong><\/p><\/div><\/div><\/td>

        Damp<\/p><\/div><\/div><\/td><\/tr>

        Damptryk<\/strong><\/p><\/div><\/div><\/td>

        0.5MPA<\/p><\/div><\/div><\/td><\/tr>

        T\u00f8rretemperatur t1<\/strong><\/p><\/div><\/div><\/td>

        110\uff5e120\u2103 (115\u00b0C for design)<\/p><\/div><\/div><\/td><\/tr>

        Afl\u00f8bstemperatur t2<\/strong><\/p><\/div><\/div><\/td>

        70\uff5e80\u2103 (75\u00b0C for design)<\/p><\/div><\/div><\/td><\/tr><\/tbody><\/table>\n<\/div>\n\n

        1. Valg af model med mesh b\u00e6ltet\u00f8rrer til t\u00f8rring af tang<\/strong><\/p>\n

        Beregning af varmebalance: Tag den gennemsnitlige lokale temperatur som t0=20\u2103, luftfugtindholdet som d0=0,01Kg\/Kg t\u00f8r luft.<\/p>\n

          \n
        • N\u00f8dvendig t\u00f8r fugtighed: W=200\u00d7(90%-12%)\/(1-12%)=178kg\/h
          \nP\u00e5kr\u00e6vet varme til fordampning af fugt: Q1=178\u00d7(595+0,45\u00d775-20)\u224810,8\u00d7104Kcal\/h.<\/li>\n
        • P\u00e5kr\u00e6vet varme til materialeopvarmning: Q2=200\u00d7(0,4\u00d7(1-15%)+15%)\u00d7(60-20)\u22480,4\u00d7104Kcal\/t.<\/li>\n
        • P\u00e5kr\u00e6vet varme til systemtab: Q3=0,15\u00d7(10,8+0,4)\u00d7104\u22481,68\u00d7104Kcal\/t.<\/li>\n
        • P\u00e5kr\u00e6vet luftvolumen for systemet: LG=(Q1+Q2+Q3)\/[(0,24+0,45\u00d70,011)(115-75)-0,1\u00d70,24(75-20)]=11162kg\/t.<\/li>\n
        • Samlet varme leveret af varmekilde: Q0=11162\u00d7(0,24+0,45\u00d70,011)(115-20)\u224826\u00d7104Kcal\/t.<\/li>\n<\/ul>\n

          Verifikation af udst\u00f8dningsemission: Med maskinens udst\u00f8dningsgas fugtindhold Hs: Hs = 0,011 + 178\/11162 \u2248 0,026Kg\/Kg t\u00f8r luft. If\u00f8lge ovenst\u00e5ende parametre for at kontrollere luftentalpien og fugtighedsdiagrammet: luftfugtindhold p\u00e5 0,026 kg\/kg t\u00f8r luft; t\u00f8r p\u00e6re temperatur p\u00e5 75 \u2103; relativ luftfugtighed p\u00e5 3,53%; v\u00e5d p\u00e6re temperatur p\u00e5 42 \u2103; dugpunkt p\u00e5 27 \u2103; t\u00f8r, v\u00e5d p\u00e6re temperaturforskel \u0394t = 75-42 = 33 \u2103 > 20 \u2103, betragtes som en rimelig temperaturindstilling for fugtudledning.<\/p>\n

          If\u00f8lge vores virksomheds erfaring med at bruge udstyr i lignende industrier, er den gennemsnitlige t\u00f8rreintensitet for mesh-b\u00e5ndt\u00f8rrer 10-15 kg vand\/m2.h. Designet er taget som 12Kg vand\/m2-h, derefter det effektive t\u00f8rreareal, der kr\u00e6ves A: A=178\/12\u224815m2. Kombineret med ovenst\u00e5ende beregning v\u00e6lges DW1,5\u00d710 b\u00e5ndt\u00f8rrer til produktion.<\/p>\n

          2. Parametre for DW1,5\u00d710 Mesh b\u00e6ltet\u00f8rrer til tangt\u00f8rring<\/strong><\/p>\n

          \n

          DW1.5\u00d710 Mesh b\u00e6ltet\u00f8rrer tekniske parametre<\/strong><\/p><\/div><\/div><\/td><\/tr>

          T\u00f8rrende materiale<\/strong><\/p><\/div><\/div><\/td>

          Tang (carrageenan)<\/p><\/div><\/div><\/td><\/tr>

          Maskinmodel<\/strong><\/p><\/div><\/div><\/td>

          DW1.5\u00d710<\/p><\/div><\/div><\/td><\/tr>

          Maskinnummer<\/strong><\/p><\/div><\/div><\/td>

          1 s\u00e6t<\/p><\/div><\/div><\/td><\/tr>

          Mesh b\u00e6ltebredde<\/strong><\/p><\/div><\/div><\/td>

          1.5m<\/p><\/div><\/div><\/td><\/tr>

          l\u00e6ngde af t\u00f8rresektion<\/strong><\/p><\/div><\/div><\/td>

          10m<\/p><\/div><\/div><\/td><\/tr>

          Effektivt t\u00f8rreomr\u00e5de<\/strong><\/p><\/div><\/div><\/td>

          15 m2<\/p><\/div><\/div><\/td><\/tr>

          Indsugningslufttemperatur<\/strong><\/p><\/div><\/div><\/td>

          110\uff5e120\u2103<\/p><\/div><\/div><\/td><\/tr>

          Affugtningstemperatur<\/strong><\/p><\/div><\/div><\/td>

          70\uff5e80\u2103<\/p><\/div><\/div><\/td><\/tr>

          Udstyr V\u00e6gt<\/strong><\/p><\/div><\/div><\/td>

          6 tons\/s\u00e6t<\/p><\/div><\/div><\/td><\/tr>

          Dimension af hovedmaskine<\/strong><\/p><\/div><\/div><\/td>

          12000X2100X2800mm<\/p><\/div><\/div><\/td><\/tr><\/tbody><\/table>\n<\/div>\n\n","protected":false},"excerpt":{"rendered":"

            \n
          • Lille investering, hurtig t\u00f8rrehastighed og h\u00f8j fordampningsintensitet.<\/li>\n
          • H\u00f8j effektivitet, stor produktion og god produktkvalitet.<\/li>\n
          • Sstandardiseret produktion, antallet af segmenter kan \u00f8ges i overensstemmelse med produktionen.<\/li>\n
          • Luftm\u00e6ngden, opvarmningstemperaturen, materialets opholdstid og fremf\u00f8ringshastigheden kan justeres for at opn\u00e5 den bedste t\u00f8rreeffekt.<\/li>\n
          • Udstyrskonfigurationen er fleksibel, og der kan anvendes et vaskesystem med netb\u00e5nd og et materialek\u00f8lesystem.<\/li>\n
          • Det meste af luften bliver genanvendt, hvilket sparer energi.<\/li>\n
          • Den unikke luftfordelingsanordning g\u00f8r den varme luftfordeling mere ensartet og sikrer ensartethed i produktkvaliteten.<\/li>\n
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